Information

High technology UV-LED lamps from SECU-CHEK: Why you should choose the world market leader

Many advantages when working with SECU-CHEK UV-LED lamps

UV-LED Technology for Magnetic Particle Testing (MT, MPE, MPI), Penetrant Testing (PT), Fluorescent Penetrant Inspection (FPI), Ultrasonic Testing (UT) etc.

UV-LED Lamps in the industrial sector have to withstand many loads in a harsh environment in the daily work, especially when it comes to non-destructive testing (NDT).

SECU-CHEK UV-LED Lamps clearly stand out in the range of UV-LED lamp manufacturers based on years of experience and the highly technical and at the same time extremely practice-oriented approach of the SECU-CHEK team.

Get to know the advantages of the SECU-CHEK UV-LED lamps and let us advise you in order to be able to offer a solution that is optimally tailored to your individual test situation. We don’t shy away from any comparison – contact us for a free live demonstration at your location!

Pioneering Innovations for easy inspection

  • One hand inspection

  • White light function also usable without holding

  • the lamp follows the view of the inspector

  • wide range of accessories

IF FAILURE IS NOT AN OPTION

SECU-CHEK UV-LED lamps outperform standard UV-Lights

  • Larger usable and central beam

  • uniform and soft drop off to the edges

  • for optimized use of the human vision in dark areas

UV-formity ™ technology for optimized irradiation

  • The UV-formity ™ technology generates REAL and TOTAL UNIFORM irradiation in conjunction with large beams with soft drop from the centre to the edges even in short working distances.

Irradiation

Expert advice?

Call +49 6805-942859-0 / Email: info@secu-chek.de

  • Advice from experienced experts
  • Solutions individually tailored to your requirements
  • Price advantage through direct sales
  • Quality Made in Germany

UV-LED Handlamp Model overview and comparison

Especially in the professional or industrial use of UV-LED lamps, it is very important to use the UV-LED hand lamp that is optimally equipped for the relevant application in order to obtain consistently safe and trouble-free test results and to be able to document them accordingly.

We at SECU-CHEK have therefore put together an overview and a UV-LED lamp comparison so that you can find out about the respective advantages and disadvantages of the corresponding UV-LED models.

Based on the applications such as Non-destructive material testing (NDT) or in the aviation industry there are certain requirements for the UV-LED lights. For example not every lamp is certified according to the standards of a particular engine manufacturer from the aviation industry.

The good news: with our H1 and H2 series in the field of UV LED handlamp models, all applications can be optimally covered.

We are happy to answer your questions and offer you an individual solution.

Model overview
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
typical areas of application: ALL applications, preferably demanding long-term applications with increased requirements for process reliability in the aviation industry, in engine overhaul and in the automotive industry fluorescent, non-destructive magnetic powder testing, penetration crack testing in continuous industrial use, cleanroom inspections Leak detection, curing, drying, ZfP inspections, also in continuous use ALL applications, preferably demanding long-term applications with increased requirements for process reliability in the aviation industry, in engine overhaul and in the automotive industry
Variants: H1-09 (3 UV-LEDs) H1-09 (3 UV-LEDs) H1-09 (3 UV-LEDs) H2-24 (8 UV-LEDs) 3 – 4 UV-LEDs
H1-12 (4 UV-LEDs) H1-12 (4 UV-LEDs) H1-12 (4 UV-LEDs)
H1-15 (5 UV-LEDs) H1-15 (5 UV-LEDs) H1-15 (5 UV-LEDs)
H1-18 (6 UV-LEDs) H1-18 (6 UV-LEDs) H1-18 (6 UV-LEDs)
Illumination: Floodlamp or
focused illumination
Floodlamp or
focused illumination
Floodlamp or
focused illumination
Floodlamp or
focused illumination
Floodlamp or
focused illumination
Optional white light functions: automatic shiftable and dimmable white-light
whose maximum brightness can be set during operation
switchable white light that can be dimmed during operation shiftable and
pre-adjustable white light
automatic shiftable and dimmable white-light
whose maximum brightness can be set during operation
No information
Specification and functions UV radiation
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Peak-Wavelength: 365 nm (±5 nm) 365 nm (±5 nm) 365 nm (±5 nm) 365 nm (±5 nm) 365 nm (±5 nm)
Guaranteed peak wavelength during operation within the qualified ambient temperature
Electronic Monitoring of the UV-LEDs
FWHM (Full Width Half Maximum): 18 nm 18 nm 20 nm 18 nm
Constant operation of the LEDs (no pulses)
Residual ripple of UV radiation: 3 % 3 % 5 % 3 %
Number of UV LEDs: 3, 4, 5 or 6* 3, 4, 5 or 6* 3, 4, 5 or 6* 8 2 – 4
Proportion of white light
(measured at minimum working distance):
5 Lux 5 Lux 16 Lux 5 Lux 5 Lux
Integrated UV-passfilter optional No information
Typical lifespan T50: ≥ 18.000 hours ≥ 15.000 hours ≥ 12.500 hours ≥ 18.000 hours 10.000 hours
Typical lifespan T70: ≥ 15.000 hours ≥ 12.500 hours ≥ 10.000 hours ≥ 15.000 hours 5.000 hours
Features for advanced process and operational reliability
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Automatic shutdown and reactivation (eco-mode), switchable
No information
Safety switch off at low battery with time delay No information
Safety switch off at low battery with prewarning No information
Automatic adaption time signalization (1 minute) No information
Adjustable adaption time signalization
(1, 3 or 5 minutes)
No information
Custom lamp configuration by user No information
Exchangeable rubber bumper with integrated protective sheave No information
UV-intensity and illumination area
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
UV-A-Intensity in 15 inch (38cm) distance: 1.500 – 15.000 µW/cm² *
(15 – 150 W/m²)*
1.500 – 15.000 µW/cm² *
(15 – 150 W/m²)*
1.200 – 12.000 µW/cm² *
(12 – 120 W/m²)*
1.500 – 15.000 µW/cm² *
(15 – 150 W/m²)*
~2.450 in 16 inch (40cm) distance
Irradiated area
> 1.000 µW / cm² in 15 inch (38 cm):
ø 13 up to 25 cm* ø 13 up to 25 cm* ø 10 up to 21 cm* ø 13 up to 25 cm* ø 20 cm
Irradiated area
> 100 µW / cm² in 15inch (38 cm):
ø 25 up to 52 cm* ø 25 up to 52 cm* ø 25 up to 52 cm* ø 25 up to 52 cm* ø 40 cm
Stability of UV-intensity: ≥ 85 – 95 %* ≥ 85 – 95 %* ≥ 80 – 90 %* ≥ 85 – 95 %* No information
Risk class according to DGZfP EM6
(classification on occupational safety):
2*
(for Intensities > 80 W/m²: 3)
2*
(for Intensities > 80 W/m²: 3)
2*
(for Intensities > 80 W/m²: 3)
2*
(for Intensities > 80 W/m²: 3)
2
State signaling
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Blue signal-LED for UV-radiation No information
No irritating yellow or green control-LEDs at UV-operation No information
Multicolored control-LED No information
Separate control-LED for UV and white light No information
Acoustic signal No information
Tactile vibration signal No information
Fast, safe and easy status display in the user’s view No information
Possible qualifications, approvals and fulfilling requirements
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Guaranteed requalification possibility for upcoming DIN, EN, ISO and ASTM standards No information
Qualified ambient temperature range 5 – 50° C 5 – 50° C 5 – 40° C 5 – 50° C 10 – 35° C
Detailed certificate and test report No information
DIN EN ISO 3059: 2013-3 (Conditions of observation) No information
DIN EN ISO 9934: 2013-05 (Magnetic powder test) No information
DIN EN ISO 3452: 2014 (Penetration test) No information
ASTM E-2297-04 (2010) (Guide for magnetic powder testing and penetration testing) No information
ASTM E-3022 (UV-LED-lamps) ●* ●* ●* ●* No information
ASTM E-1444 M-12 (Magnetic powder test) No information
ASTM E-1417 M-13 (Penetration test) No information
Rolls-Royce RRES 90061
(Qualification of UV LED lights)
●* ●* ●* ●* • (1 of 4 devices)
MTU Aero Engines No information
Safran Groupe (SNECMA, Turbomeca) no requirement available no requirement available no requirement available no requirement available no requirement available
Airbus AITM6-1001 (Penetration test) No information
Pratt & Whittney SPM (PN 585005) (Penetration test) No information
ASME-Code (BPVS) (Magnetic powder and penetrant testing) No information
NADCAP (Aviation auditing) no requirement available no requirement available no requirement available no requirement available no requirement available
Boeing no requirement available no requirement available no requirement available no requirement available no requirement available
General Electric Aviation (GE) no requirement available no requirement available no requirement available no requirement available no requirement available
Controls, external control and integration in plants
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Integrated touch switch 1 / 5* 1 / 5* 1 / 2*
Comfortable one-hand operation of the white light functions
HOLD function for fixing the white light condition
Connection possibility for external control of the white light, e.g. by foot switch
Connection for external foot dimmer
Control of the luminaire via external machine control (for example PLC of the test bench)
Feedback of the operating state to external control, triggering of external alarms in case of fault or logging by PLC
Direct switching on of the luminaire can be adjusted with voltage supply
Integrated appliances for standard fixtures
Functions and specifications of optional, integrated white light
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Preset white light brightness
White light brightness can be changed during operation
Changeover
Between UV radiation and white light
• (1 of 4 devices)
Integration of white light with UV radiation
Automatic adjustment
of white light to UV radiation
Automatic cross-fading
Between UV radiation and white light
Variety of white light with relapse option during operation
Uniform, flat, blinding illumination
Illuminance (Lux)
In 38cm distance:
up to 5.000 lux* up to 5.000 lux* up to 1.500 lux* up to 5.000 lux*
Color temperature: 5.300 K – 6.500 K 5.300 K – 6.500 K 5.300 K – 6.500 K 5.300 K – 6.500 K
Color rendering index (Ra): ≥ 90 ≥ 90 ≥ 70 ≥ 90
Electrical specifications
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Type of power supply: External power supply (AC / DC) or
External rechargeable battery (LiIon or NiMH)
External power supply (AC / DC) or
External rechargeable battery (LiIon or NiMH)
External power supply (AC / DC) or
External rechargeable battery (LiIon or NiMH)
External power supply (AC / DC) or
External rechargeable battery (LiIon or NiMH)
Power consumption: 15 W – 50 W* 15 W – 50 W* 15 W – 25 W* 15 W – 50 W*
max. Operating voltage Handset: 50 V DC 50 V DC 50 V DC 50 V DC
Protective low voltage on handset: (≤ 60 VDC) yes yes yes yes
Protection class: IP 20 with protected electronics IP 20 with protected electronics IP 20 with protected electronics IP 20 with protected electronics
Protection class: III (Protective low voltage) III (Protective low voltage) III (Protective low voltage) III (Protective low voltage)
Technical specifications
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Dimensions: 160 x 105 x 95 mm
( 6,3 x 4,1 x 3,7 inch)
160 x 105 x 95 mm
( 6,3 x 4,1 x 3,7 inch)
160 x 105 x 95 mm
( 6,3 x 4,1 x 3,7 inch)
Weight of lamp head: 0,70 kg – 0,85 kg* 0,70 kg – 0,85 kg* 0,70 kg – 0,85 kg*
Active air cooling for maximum service life and safe operation
Electronic monitoring of the fan No information
Safety shutdown at overtemperature No information
Extra quiet, temperature controlled fan controller No information
Operating conditions
Series: UVE 365 H1 UVN 365 H1 UVS 365 H1 UVE H224 Competition
Humidity in %: 20- 80 % (not condensing) 20- 80 % (not condensing) 20- 80 % (not condensing) 20- 80 % (not condensing) No information
Permissible ambient temperature: 5 – 50° C 5 – 50° C 5 -40° C 5 – 50° C 10 – 35° C

We reserve the right at any time to make technical modifications without announcement.

*: depend on model

Expert advice?

Call +49 6805-942859-0 / Email: info@secu-chek.de

  • Advice from experienced experts
  • Solutions individually tailored to your requirements
  • Price advantage through direct sales
  • Quality Made in Germany

NDT-Journal edition 153 technical article: 16 SECU-CHEK UV LED lights meet the manufacturer standard Airbus AITM 6-1001 (Issue 11)

In order to guarantee test results that are as reliable as possible, the processes and tools of the employees, suppliers, suppliers, etc. must meet certain NDT standards. The DGZfP and various other organizations and some of the manufacturers themselves publish these standards. This gives companies the opportunity to meet the critical criteria in the area of UV LED technology with the appropriate UV lamps.

SECU-CHEK as a highly specialized manufacturer of UV LED lights is a member of DGZfP e.V. and was mentioned in the NDT newspaper with a technical contribution when the new manufacturer standard Airbus AITM 6-1001 (Issue 11) was published.

 

You can download the entire NDT journal edition 153 including this technical article as a PDF from the international platform NDT.net:

Publication 2017-02: e-Journal of Nondestructive Testing (NDT) ISSN 1435-4934 (NDT.net Journal)

 

Read the contribution from the NDT newspaper on NDT and Airbus AITM 6-1001 (Issue 11) here:

UV-LED luminaires with the Airbus AITM 6-1001 standard in the ZfP-Zeitung No. 153SECU-CHEK, the technology-leading provider of UV LED lights for NDT, has already delivered 2 months after the world’s most demanding manufacturer standard for UV LED lights, the AITM 6-1001 (Issue 11) from Airbus, 10 hand lights and 6 stationary models from the SECU-CHEK UVE series, which meet this standard and are also qualified according to Rolls-Royce RRES 90061, ASTM-E 3022 and ISO 3059.

The UVE series was developed under the aviation slogan: “FAILURE IS NOT AN OPTION”, which should always apply to NDT, for uncompromising, reliable and safe testing.
The floodlights of the UVE series are characterized by extremely uniform illumination, even at short working distances, as well as a very gentle radiation drop at the edge. In contrast to commercially available UV LED lights, the illumination area is much more uniform with a larger central evaluation area.

The advantages of the mercury vapor lamp and LED technology have been combined so that these lamps can be tested better, faster and just as safely as with discharge lamp-based UV lamps Test costs can be significantly reduced.
The microprocessor control, with more than 15,000 lines of software code, provides extended functions, such as the adjustable adaptation time signaling, and monitors the luminaire fully electronically. For example, the UV radiation is automatically switched off in the event of the failure of a single UV LED element or insufficient battery power.

Eight of the 16 models are equipped with the groundbreaking automatic dimming. The continuous dimming of the white light and the cross-fading between UV radiation and white light, at the push of a button, to the adjustable brightness enable an optimized evaluation without flashing the eyes.
The resulting continuous viewing of the fluorescent displays, even when using the white light, allows a safer, faster and fatigue-free evaluation and assessment without stressing the eyes.

In order to experience the high performance and robustness of the lights in practice, SECU-CHEK offers demonstrations on site as well as free one-week test orders.

If you are interested, contact SECU-CHEK at +49 (0)6805-942859-0 or click on www.secu-chek.com

Source/PDF: NDT Journal issue 153 (2017-02)

Further standards and qualifications are: ASTM E-3022, EN ISO 3059, Airbus AITM 6-1001 Issue 11, Airbus AITM 6-1001 Issue 12, Boeing, NADCAP AC 7114/1 and 7114/2, Pratt & Whitney FPM, Rolls Royce RRES 90061, United States Airforce (USAF). In addition to the standards listed here, we offer many further qualifications – ask us, we are happy to help!

SECU-CHEK If Failure is not an Option

SECU-CHEK offers you a wide range of UV-LED Lamps perfectly adapted UV-LED equipment for your individual test situation - and that with personal project support from A to Z by our NDT experts

We look forward to your inquiry!

You are also welcome to contact us by phone or email.

    Direct contact:

    SECU-CHEK GmbH
    An der Fähre 9
    66271 Kleinblittersdorf
    GERMANY

    Phone +49 6805-942859-0
    Fax +49 6805-942859-95

    Email: info@secu-chek.de

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